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Alati za savijanje teških materijala

Mar 21, 2022

Rešenja za alate za savijanje teških materijala

Svako ko savija težak materijal zna da alat koji se koristi za savijanje može dobiti prilično teške profile od teškog materijala sa teškim alatima.

When bending heavy material or high tensile strength sheet, it's not uncommon to have excessive wear on your die which results in die changeovers that are long and expensive. Eliminate the need for these time-consuming, labor-intensive die changeovers with the use of an adjustable die or replaceable shoulder die. With these dies, you are able to reduce tool wear and improve safety.  Also With the rising material and labor costs that sheet metal manufactures are facing, it's important to find ways to maximize press brake operations.

If you are  frequently running heavy and abrasive material such as stainless, hardened steel or parts that aren't fully de-burred, or you are bending too much different sizes thick sheet and need to changeover a lot of dies or punches for each shift, then you definitely need Radius top replacable punches and V opening adjustable dies.

replacable punch tip top tools

Obviously, replaceable radius tip punches for light- or heavy-duty bending allow customers to save money by buying one punch body with numerous replaceable radius tips. Ground surfaces and induction hardening are common for optimal tool life and performance. Once the punch body is installed in the machine, the radius tip simply bolted to the punch holderm, When a different radius is needed, operator just need to take off the first tip and replace with the desired size. Tip inserts are much lighter and easier to handle than a traditional punch,  Radius punch tips are adjustment-free, so your setup time is also lessened. When working with thick material, consider a thicker bodied punch and an increased punch radius. This will help disperse the load and reduce isolated tonnage on the punch tip.

Replaceable radius press brakes punches come in two parts: the punch body and the radius tip insert. The punch body is more or less universal, meaning that it's made to be compatible with many angles and radius tip inserts. What's great about this is that you don't need to purchase a new punch body every time you need a new radius.  While Replaceable Radius punches are made to withstand the challenges of heavy metal material  bending, they can bend material of any weight. Each press brake tooling is ground, full through hardened and customized made to suit your different sheet profiles bending applications.

Podesive matrice s donjim V otvaranjem su odlično rješenje za savijanje debelog materijala kada vam je potrebna fleksibilnost za podešavanje širine teških, velikih otvora. Umjesto kupovine više, teških matrica, podesiva matrica može trajno ostati na kočnici presa.

V opening adjustable bottom  dies

Savijanje V otvora Podesive matrice omogućavaju vam fleksibilnost podešavanja V otvora bez potrebe za kupovinom nekoliko matrica. Kocka ostaje u mašini što štedi vreme i resurse. Dostupan za nove i postojeće mašine, sa više dostupnih opcija konfiguracije, podesive matrice se proizvode za vaše specifične potrebe. Podesiva matrica se može brzo promijeniti kako bi se prilagodila različitim materijalima ili debljinama. Umjesto da mijenja matricu za svaki novi zavoj, jedan operater može podesiti V otvor po potrebi pomicanjem. Ovo uvelike smanjuje vrijeme zamjene i poboljšava produktivnost. Podesivi V sklopovi matrica također se mogu konfigurirati tako da trajno ostanu na presi i funkcioniraju kao standardni držač kalupa, dodatno smanjujući vrijeme koje operateri troše na postavljanje.


Zainteresirani ste za zamjenjive vrhove za bušenje i podesive matrice za V širinu otvora? China AHYW Yawei Factory nudi precizne zamjenjive presa kočnice radijusa umetka sa standardnim profilima. Ovi probojci imaju zavrtnje-na vrhu kako bi se zadovoljili strogi standardi preciznog savijanja materijala.




 

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